Thank you Tony for commenting. With over 300 views it's kind of sad, at least to me that no one seems interested enough to even make a comment? Takes time to do the work, take the pictures and then do something with them that will endure time. So THANK YOU for taking the time to comment.
I sent the link to this thread to a number of "Captains of Industry" so to speak so they could see their tools, pads and people in action. I also sent the link to the owner of the Cougar Boat Manufacturing company. Most of these people are not "forum people" so while I'm sure they will enjoy the pictures and the write-up we'll never see anything from them.
As for the boat, Russel read this and like it, I replied to his e-mail and asked him what the owner of the boat thinks, looking forward to hearing what he has to say.
I shared with Russel that when I had my Sanger Drag Boat, kind of like this boat but probably launches harder and runs faster on the water, that every 2-3 years I would completely take the boat apart, EVERYTHING came apart. Then I would get some Semi Truck Tires and get a few buddies over and we would lift the boat off the trailer and place it upside down on the tires. Then I would compound, polish and seal the bottom of the hull with Meguiar's #20 Polymer Sealant. After that, flip the boat back onto the trailer and meticulously re-install all the running gear and the motor. I would use all brand new grade 8 and grade 5, American made nuts and bolts with lots of nylon lock nuts.
Assembling the boat myself, re-installing each nut and bolt that holds everything together gave me the confidence and the courage to take the boat and just NAIL IT! There was only one time I didn't take my Sanger over 100 miles per hour and after 20 years, that's a LOT of high speed fun on the water.
http://archive.meguiarsonline.com/ga...erDragBoat.jpg
http://www.marine31online.com/galler...g_Boat_006.jpg
Anyway, that's what I suggest for this Cougar Tunnel Hull. After this boating season is over, take that thing completely apart and completely clean and then re-assemble it from scratch with all brand new high quality nuts and bolts. While it's apart, flip it over and correct the bottom of the hull and then apply a ceramic coating to it.
The peace of mind if worth it.
:)