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Old 05-05-2008, 10:54 AM   #11
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Re: What to do about flex3401 RASH? (how does AG help?)

Hey Meghan, thanks for your help, I just spoke with Dwyane.

In future, for anyone else who may have this issue, here's the number to call:

It's Powerhouse distributing, and they care of all the flex warranties.

1-888-809-4749,

Very friendly, and I'm glad AG deals with them. What ended up happening for me is that they're sending me a new BP and felt ring and the trick is to apply white oil (or some good lubricating oil) to that felt ring and have it saturated. That should provide enough lubrication to prevent heat build-up.
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Old 05-05-2008, 10:59 AM   #12
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Re: What to do about flex3401 RASH? (how does AG help?)

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Originally Posted by m4gician View Post
Hey Meghan, thanks for your help, I just spoke with Dwyane.

In future, for anyone else who may have this issue, here's the number to call:

It's Powerhouse distributing, and they care of all the flex warranties.

1-888-809-4749,

Very friendly, and I'm glad AG deals with them. What ended up happening for me is that they're sending me a new BP and felt ring and the trick is to apply white oil (or some good lubricating oil) to that felt ring and have it saturated. That should provide enough lubrication to prevent heat build-up.
Glad they took good care of you!
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Old 05-05-2008, 01:54 PM   #13
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Re: What to do about flex3401 RASH? (how does AG help?)

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When I say angled pressure, it was more of an accidental thing and to illustrate my point it's like going over a panel that's more organic than flat and the pad starts to jump and move around like crazy. While trying to get it under control that's when I applied the angled pressure.

I always tried to stay perpendicular, but anyways, you mentioned a double washer, my flex only has a single washer.
I see now what you mean We are talking about two different things then. When I sometimes say angled pressure what I have in mind is offset/uneven pressure that results in bp being under the angle to housing, one edge of it being brought closer to housing.

All Flex's come with single washer. I have added second washer myself after I have done pre-inspection of my first Flex. I think I have described detailed reasons behind it at few places (MOL for sure, I think here and CorvetteForum too).

Short version of it is that from my small previous experiences in other manufacturing areas (computer rackmount cases) I know that variances affect final fit and tolerances. Most common problems with bolts and holes was that sometimes bolt was just so slightly longer and/or hole was just so slightly shallower that it made the difference between perfect fit and not so perfect fit, or even huge headache when both happen at the same time and then propagate.

In other words bolts on those cases were "bottoming out" preventing perfect tight fit.

One of the ways to deal with this "after the fact" is by increasing distance of bolt's head from the surface where possible. Simplest way to do that is by adding washer. So I added washer. I would not be able to do this on old style bp that does not have foam as that would make bolt's head protrude above bp's surface. However, on new style foam gives you safety margin needed.

This made it VERY tight for me.
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Old 05-08-2008, 01:30 AM   #14
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Re: What to do about flex3401 RASH? (how does AG help?)

pls. don't hate me sir but i don't have any idea about double-washer? what is it anyway?
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Old 05-08-2008, 01:44 AM   #15
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Re: What to do about flex3401 RASH? (how does AG help?)

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You put another washer underneath the bolt's head.

is there a specific washer to use with flex or any washer will do?
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Old 05-22-2008, 11:30 AM   #16
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Re: What to do about flex3401 RASH? (how does AG help?)

zoran, is that second washer making the flex work better or worse? Also, what kind of oil should I soak the felt ring in?
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Old 05-22-2008, 01:32 PM   #17
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Re: What to do about flex3401 RASH? (how does AG help?)

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Just a side comment (to make you think, not to "comment" on anyone):

How many of us would dare to pressure down under angle rotary at full speed? Probably not many.

Flex has power of the rotary. Don't use Flex the way you wouldn't use rotary.

Bingo.....this is what I believe is the problem.
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Old 05-22-2008, 07:15 PM   #18
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Re: What to do about flex3401 RASH? (how does AG help?)

ok..here is some info i got from Flex NA....not powerhouse...I guess the problem is the felt ring slips down...and then rubs the plate..so while there is a fix coming..I was told to just add some adhesive to the housing and felt...on the outside...so I dabbed some silicon at 12..3...6...9..oclock i made sure the felt was bottomed out first...I never had a problem to begin with but called anyways incase I do....

AL
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